I’m about to make the jump to all-grain. Bought a Cereal Killer grain mill from AIH. Looks well built and has gap adjustment but came with no instructions. Gap as delivered looks about 1/8" which does nothing to grain. What should I set the gap to? Starting out with Weyermann Pils base malt and doing BIAB (The Brew Bag).
Also, I want to drive it with a cordless drill. Is there a preferred RPM range?
I have a CK. I set it at tightest gap and I run it with a plug in hammer drill, with hammer function turned off, and it has a dial stop on the trigger. I set it to the slowest speed that won’t slow down when grain is added. Guessing about 200-300 rpm. I cut the power cord and wired it to a waterproof switch, from the switch it runs to a standard grounded plug in.
Gap setting is dependent upon your mashing system. Ideally, you want the crush to be very fine. But that invites plugging the mash and preventing runoff. For starters, I’d suggest a gap of around 0.04" to 0.045" and see how that works in your system. If the runoff rate is pretty high for you, then reduce the gap over successive batches.
I run 0.036" in my Monster 2.2, but I condition my grain prior to crushing and that leaves my crush with a lot of flour and intact husks. Perfect for high extraction efficiency and wort flow. I use one of that Harbor Freight Low-Speed Drills at the lowest speed that it can stand and I can tell you it takes a lot of power. I’d be surprised if a cordless drill would last in that sort of service.
I crush very fine and have no problems without conditioning. I’d skip that step until you if you need it. Knowing what the gap is on someone else’s mill won’t necessarily do you much good. I have no idea what mine measures. I judge by the crush, not the measurement.
I have a Barley Crusher and crank it by hand, so like Denny said it may not be applicable, but I crush at 0.030". That’s an easy setting/check because it’s the thickness of credit card stock.
+1 to barley crusher as well and crankin’ by hand. Sucks though when the batches get close to 20#. I just look at it as a good workout. Run mine at the factory setting which I think is .039. I have another older crusher too that I recently took apart and cleaned and set this one back up a bit lower (smaller gap) to deal with rye and wheat malt.
I BIAB and have settled on 0.88mm (roughly 0.035"). It works for my setup, and it’s easy to set/check my gap with one of the dozens of these I have laying around:
So, from all of the above, it looks like I should set the gap in the 0.030-0.040 inch range and fine tune from there as I get experience with my brew set-up and styles.
One thing about these gap settings; one man’s 0.030" is another’s 0.035". I may set for a tight 0.035" and you a loose 0.030" and we may have the same actual gap.
“visually inspect your crush as well”. What am I looking for? Husk size? Flour amount? Particle size/amount vs. flour amount vs. husk amount? You can tell that I haven’t done any crushing yet, cuz I don’t even know what questions to ask. Sorry! :-[
You don’t want the husks to be shredded - you want them to be as intact as you can. You want the kernel to be crushed as fine as you can without a lot of flour (think grits). Having said that, if you’re doing BIAB, then you can get away with a lot of flour without an issue, since you don’t have to worry about lautering.
With a two-roller mill, you’re looking for all the husks to be opened, but preferably not shredded into more than 2-3 segments per kernel, and some flour, but mostly endosperms that are also split into 2-3 uniform chunks. Numerically, approximately half the material (by mass) retained by a #14 sieve, half the remainder by a #30 sieve, half that remainder by a #60 sieve, and what’s left (~10%) as flour. The full ASBC method breaks it down even further but is overkill for actual brewing IMO.