Although I normally force carbonate my kegs with CO2, sometimes I like to use priming sugar to carbonate in the keg (esp. for styles that are OK sitting at room temp for a few weeks, and/or in cases where I open transfer and want to scavenge oxygen).
I use the carbonation calculator in BeerSmith, and as expected the amounts for corn sugar (and other sugars) are less for kegging than bottling. I’ve generally followed this, but also note that I consistently end up undercarbonated in the keg. This is no huge deal, because I can just force carbonate for the last little bit, but it is annoying.
As an example (consistent with my general experience). I kegged ~5.25 gallons of ale into my 5 gallon keg, noting that it was pretty close to full to the top. To hit ~2.8 volumes of CO2, at my fermentation/beer temperature of 66 degrees max (no cold crash, etc.), BeerSmith calculated ~2.6 oz of corn sugar required (bottling would be ~5.3 oz.). Knowing that my kegs usually undercarb, I rounded up to 3 oz. I let the keg sit ~2.5 weeks (sometimes I go longer - results are always the same). I measured the keg pressure (by depressurizing my CO2 tank regulator and then attaching it to my keg - the backpressure should give an estimate of keg pressure), and it was 16 psi at 68 degrees, or ~1.8 volumes of CO2.
So…what’s up? What’s causing this mismatch between the calculations and reality?
I posed this question during last night’s Homebrew Happy Hour presentation on packaging, and it was suggested (by Drew?) that I might be getting CO2 leakage if the lid is not firmly seated, esp. if I don’t pressurize the keg with an initial shot of CO2. I can say that I pressurize the keg after kegging, to this end. The only possibility I can think of is that I’m just not pressurizing enough, so the CO2 is dissolving into the beer, which reduces head pressure, and then gets a bit of leakage during early stages of the priming sugar getting fermented. (I unfortunately don’t remember what I pressurized to most recently, although it’s usually in the 15 to 25 psi range, maybe over 30, I think).
Any thoughts on this? Have others had problems getting full carbonation in keg priming? Should I just be sure to super pressurize the keg to 30 psi or more? Are the calculators just flat-out wrong, or at least wrong in my use case?